In a nutshell: Toyota offers no warranty whatsoever on the EV range of a Prius Prime. After doing a bit of calculation, I’ve come to the conclusion that’s probably because they couldn’t. Odds are, for some of these Prius Primes, the EV range will be greatly reduced long before the car is ready for the scrap yard.
Now that I’ve reviewed the basics, I think you could plausibly see two- or three-fold difference in battery life, across users, depending on their habits and climate.
I go over five key habits in the final section.
To summarize:
Want to kill your battery? Routinely charge it to 100% and discharge it all the way down to 0%. Leave it 100% charged for long periods of time, ideally, while letting the car roast in sun. Accelerate with a wide-open throttle and stomp on the brakes to stop. And do a lot of high-speed highway driving in EV mode.
Want your battery to live a long and fulfilling life? Stop your charge well below 100%. Only discharge the battery part-way before you recharge it. Keep the car and battery cool. Drive gently, and use the gas engine when you’re on the highway.
In terms of the core question — how long should I expect my wife’s Prius Prime battery to last — I still don’t know. If I do a crude extrapolation based on a Tesla battery (with same cell chemistry and manufacturer as the Prius Prime battery), I come up with a shockingly short lifespan. Something like an expected 40% loss of range after 30,000 electrical miles. And yet, my wife’s car seems to show no appreciable loss of range after about 8000 electrical miles. So something about the crude comparison isn’t right. I just have no idea what it is.
Edit 9/29/2024: The salad days of 35-mile EV range (under the right conditions), in my wife’s 2021 Prius Prime, are now firmly in the rear-view-mirror. Range took a nosedive last winter, and seems to have stayed down ever since. The last time I drove that car, I estimated a full-to-empty-battery EV range between 20 and 25 miles. (We got high-30s on average when new. The EPA-rated range of the battery when new is 25 miles, but the EPA drive cycle is far more stringent than the around-the-‘burbs driving that accounts for the majority of this car’s use.)
As to why this happened, I have no good answer. My fear is that this is just normal wear-and-tear. Range dropped at one point, and now appears to be stable at, say, 2/3rds of what it was when new. As the EV-usable portion of the battery is only about 60% of battery capacity (accounting for buffers for 100% charge, 0% charge, and hybrid use), a one-third decline in 60% of the battery capacity is algebraically equivalent to about a 20% decline in total battery capacity. The car has 19K miles on it, I’d estimate 75% electrical miles (which is also what I get when I take total miles and net out an estimate of gas-powered miles on an average of three tanks of gas per year), which means that loss occurred in about 15,000 electrically-driven miles.
Which, unfortunately, puts it spot-on with my Tesla-based estimate from two years ago, just above. (For details, see “The crude comparison falls flat on its face”, below. Originally, I dismissed the estimate I got by extrapolating from known expected battery life for a Tesla as being implausibly short. Now, I’m not so sure I was that far off. So, FWIW, and crudely done, an estimated 20% loss total battery capacity, at around 15,000 miles is, in fact, halfway to the projected 40% loss at 30,000 electrical miles, which I arrived at by starting from the stated lifetime (2000 full charge cycles) for Tesla batteries, where those Tesla batteries appear to have the same battery chemistry and manufacturer as the Prius Prime battery.
The good news is that the range dropped, all at once, but has stabilized since. Maybe something catastrophic happened last winter, producing a one-time large decline in range, but no error codes or warning lights. But my bet is that the car was simply programmed to show as little loss as possible early on, as a consumer-satisfaction measure. Best guess, that sudden one-time drop in range doesn’t mean that range will sink like a stone from now on. I’m betting that it just means that the software clicked past some threshold, and all the previously-hidden range decline is now visible to the driver.
But arguing against that, nothing I could see about the state of battery charge, using a ScanGauge 3, suggested anything of the sort. So this mythical “software threshold” may be a figment of my imagination as I try to explain away the sudden, seemingly one-point-in-time, steep range loss.
Bottom line is that we lost a chunk of range, all at once, and I have no good idea why that happened.
Edit 10/19/2023: After more than two years now, my wife’s Prius Prime still shows no noticeable loss of EV capacity. We consistently get 36 to 40 miles of EV range (AC/heat off). (That’s much better than the EPA rating of 25 miles of EV range, but all of our EV driving is suburban-low-speed driving.)
My point is, don’t take this post as a slam on Toyota. Car companies typically offer no range warranty for their PHEVs (Volvo being the only clear exception I’ve come across so far.) See Post #1707 for the long list of car companies that don’t offer a range warranty on their PHEVs.
The well-known reality of lithium-ion batteries is this: You can kill them if you abuse them. And hey, guess what, that applies to all lithium-ion batteries, including the ones in your car. Your car’s battery management system will do its best to stop you from killing your batteries. But it can’t do everything.
It’s up to the driver to avoid doing things that shorten battery life. For real. No kidding. As-reflected in the (lack of) range warranty. That’s the only point of this post.
Why Toyota couldn’t provide a four-page leaflet on the care and feeding of your lithium-ion battery, I have no clue. Because I knew none of this stuff, above, before this latest deep dive. In fact, many of the default settings on the car are not optimized for good battery life and can’t be changed. Likely, the Toyota battery management system guards against the worst of your habits. Still, if you want the battery to last as long as possible, you need to get into the habits that will do that.